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RH-2000 Автоматическая машина для закругления кромок листового металла для портового оборудования
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RH-2000 Автоматическая машина для закругления кромок листового металла для портового оборудования

1. Тема в этом разделе, посвященном автоматическому станку для обрезки и скругления кромок листового металла RH2000.
2. Эксплуатация автоматического станка для удаления заусенцев и закругления кромок RH2000
3. Задачи оператора при работе с автоматическим станком для скругления кромок листового металла RH2000.
4. Этапы работы на автоматической машине для обрезки и закругления кромок листового металла серии RH
5. Технические параметры автоматической машины для закругления кромок листового металла RH2000.
 
 
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1.     The Topic in this Product Section of RH2000 Automatic Plate Edge Trimming and Rounding Machine:

1)      Up to now, for RH series Automatic Plate Edge Rounding machine, we have introduced topics covering: Its usage, performance, structure, main components, configuration, motion and driving mode in the previous product introduction. If you have interest, please check product sections of RH Series, and RH2000, and RH3000 Automatic Plate Edge Rounding machine;

2)      In this section of RH2000 Automatic Plate Edge Rounding Trimming machine, we will discuss its automation in terms of operation and process management, echoing this product name of “Automatic”. From customer’s perspective, this is one of their focus of attention.



2.     Operation of RH2000 Automatic Plate Edge Deburring and Rounding Machine:

Automatic Operations, without human interference in the Edge Rounding machine:

Please check below sketch on operating interface of HMI (Human Machine Interface):  (Fig.1)

Fig1 Edge Rounding Machine Interface

1)      Operating Interface in RH series Automatic Edge Rounding Trimming Machine:

a)       It is in Chinese language. Of course, any language is available for customer convenience in this machine. It denotes the total rounding length of current rounding rollers (“Accumulated Rounding Length);

b)      This is because that, in daily operation of the Automatic Plate Edge Trimming machine, the rounding rollers is consumable. We give its suggested working life (In the form of “Total Rounding Length”) in machine parameters list, please check it at the end of this product section;

c)       Another parameter shown in this interface is diameter of rounding roller (“Rounding Roller Dia.”): For RH2000 Edge Rounding Trimming machine, Wuxi JACK prepares 2 types of rounding rollers, catering for the 2 grades of workpiece thickness: (10 ~14mm), and (14~ 40mm);

2)      Working Speed in RH series Automatic Plate Edge Rounding Machine:

a)       The rounding speed is usually constant values of 7200mm/min;

b)      If customers need it to be adjustable, for example, in the range of 3000 ~ 12000 mm/min., inverter will be used in the Edge Rounding machine for this purpose, and a corresponding display meter will be installed correspondingly.



3.     Tasks of Operator in Operating the RH2000 Automatic Plate Edge Rounding Trimming Machine:

1)      Loading and unloading of workpiece and finished product into and out of the machine;

2)      Adjust positioning of workpiece and rounding rollers, based on workpiece size. This is made by means of controlling pushbuttons and switches on operating panel of the Edge Rounding machine: (Fig.2)

Fig2 Edge Rounding Machine Interface

3)      Observe and monitor rounding process in the machine, making it carried out normally as expected.



4.     Operation Steps in RH Series Automatic Plate Edge Trimming and Rounding Machine:

1)      Lift the workpiece onto input conveyor of the Edge Rounding machine, and place it at middle position of the conveyor as much as possible. Please check below photo;

2)      Based on workpiece width, select the proper quantity of corresponding downward pressing rollers: Whether it is 1 piece, or 2 pieces, or totally 3 pieces to be used: (Fig.3)

Fig3 Edge Rounding Machine- IMG_2483

3)      Position and clamp the workpiece precisely based on its overall dimensions, including thickness, width, and straight condition of rounding side, by means of adjusting the vertical and horizontal positioning oil cylinders in the Edge Rounding Trimming machine;

4)      Start on main transmission motor, sending forward workpiece, and have it rounded at the same time going through the automatic Plate Edge Rounding Trimming machine: (Fig.4)

Fig4 Edge Rounding Machine IMG_3298

5)      The air drive scrap cleaning unit will clear away debris, which is generated in the rounding process in the Edge Rounding Trimming Machine.



5.     Technical Parameters of RH2000 Automatic Plate Edge Rounding Machine:

Below are specifications of RH2000 Automatic Plate Edge Trimming and Rounding Machine:

RH2000 Automatic Plate Edge Rounding Trimming Machine

No.

Item  

Parameter

1

Valid Working Part Width Range

150 ~ 2000 mm

2

Valid Working Part Thickness Range

10 ~ 40 mm

3

Valid Working Part Length

1000 ~ 12000 mm

4

Valid H Beam Min. Web Height

320 mm

5

Rounding and Trimming Speed

7200 mm/min.

6

Finished Rounding Radius

R2.5 mm

7

Main Rounding Rollers Diameter

φ300 mm

8

Main Rounding Rollers Working Life

50,000m (On specific material)

9

Power of Hydraulic Station

4 kW

10

Max. Pressure in Hydraulic System

12 MPa

11

Gas Pressure

0.4 ~ 0.6 MPa

12

Input and Output Conveyor Length

10m each

13

Edge Rounding Machine Total Power

10.6 kW

14

Electricity Power

380V, 50Hz, 3P


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