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5-осевой 2000/9 пламенный и плазменный высокоэффективный станок для резки труб с ЧПУ
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5-осевой 2000/9 пламенный и плазменный высокоэффективный станок для резки труб с ЧПУ

Friction roller type; For medium sized pipe
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A. The Property of 5 Axis 2000/9 Automatic Large Scale CNC Pipe Intersection Cutting Machine:

1.       The 5 Axis 2000/9 Large Scale CNC Pipe Intersecting Cut Equipment is an often used model, in CP series Automatic CNC Pipe Cutting Machine, because of its medium size of diameter and length for workpiece, and its “intermediate” level control complicacy of 5 Axis, which can meet extensive range of demand on CNC Pipe Intersection Cutting Machine;

1)       The attached 1st photo is on this Large Scale CNC Pipe Cutting Machine without pipe laid;

2)       Below photo reflects a piece of large diameter pipe on this Large Scale CNC Pipe Cutting Machine: (Fig.1)

Fig1 CNC Pipe Intersection Cutting Machine 9-IMG_20190322_111009

2.       Here the 5 Axis 2000/9 means that, this Automatic CNC Pipe Intersecting Cut Equipment can cut and make beveling on pipes with diameter up to Φ2000mm and length 9m, under the 5 CNC control Axis along pipe length/ radius/ pipe rotation/ longitudinal swing/ radius swing:

1)       The graphic presentation on 5 Axis in Automatic CNC Pipe Intersecting Cut Equipment: (Fig.2)

Fig2 CNC Pipe Intersection Cutting Machine 11- 图片2

2)       The cutting and chamfering process in Wuxi JACK Automatic CNC Pipe Intersection Cutting Machine: (Fig.3)

Fig3 CNC Pipe Intersection Cutting Machine 27



B. The Friction Supporting Rollers in Φ1400mm~ Φ3000mm Medium to Large Scale CNC Pipe Cutting Machine:

1.       As explained in the product of 3 Axis 600/9 Automatic CNC Pipe Cutting Machine, the workpiece holding unit is different between models for small size pipe (Φ600mm diameter) and models for medium and large size pipe (Φ1400~ Φ3000mm diameter):

1)       The small diameter Φ600mm grade CNC Pipe Cutting Machine adopts with 3 claw chuck type fixture: (Fig.4)

Fig4 CNC Pipe Cutting Machine 3 Claw Chuck

2)       The medium and large size pipe (Φ1400~ Φ3000mm diameter) CNC Pipe Intersection Cutting Machine adopt with friction roller type: (Fig.5)

Fig5 CNC Pipe Intersection Cutting Machine 9- P1010031


2. The reason why medium to large range (Φ1400~ Φ3000mm diameter) CNC Pipe Intersection Cutting Machine adopts with friction roller type:

1)       Pipe revolve is in the same linear velocity for all models of CP series Automatic CNC Pipe Intersecting Cut Equipment;

2)       Medium to large diameter pipes have much less momentum than small diameter pipes, or more inertia;

3)       So, in medium to Large Scale CNC Pipe Cutting Machine, risk of pipe drifting is little, and there is no need to have dedicated clamping unit such as 3 claw chuck for small pipes to secure the pipe;

4. The Role of Friction Roller for Running of Large Scale CNC Pipe Intersection Cutting Machine:

1)       During operation of the medium to large range (Φ1400~ Φ3000mm diameter) CNC Pipe Intersection Cutting Machine, workpiece pipes can revolve smoothly and stably without drifting, by means of friction force between pipe and the friction rollers;

2)       Advantage of friction roller structure is its ease of loading and unloading of pipe onto the CNC Pipe Cutting Machine, which can save labor intensity and cycle time fairly;

3)       Production of the friction rollers are made of #45 steel going thru special heat treatment of quench, with strong strength and long life. It is not necessary to replace the friction rollers under normal condition, which means same service life as the CNC pipe Intersection Cutting Machine itself.



C. Technical Parameters of 5 Axis 2000/9 Automatic Large Scale CNC Pipe Cutting Machine:

Below is specification of 5 Axis 2000/9 Flame and Plasma Large Scale CNC Pipe Intersecting Cut Equipment:


Model

Technical Parameter

5 Axis CNC-CP 2000/9 Automatic Large Scale

CNC Pipe Intersection Cutting Machine

Suitable Diameter Range of Pipe

400 ~ 2000 (mm)

Suitable Max. Length of Pipe (mm)

9000

Suitable Thickness of Pipe (mm)

6~100 mm for flame cutting;

3 ~ 25mm for plasma cutting

Suitable Cutting Speed

200∼800mm/min. for flame cutting

Around 200~ 2000mm/min. for plasma cutting

(Based on thickness of Pipe and Plasma Power)

Valid CNC Control Axis

5 Axis of X/Y/Z/A/B

X Axis: For cutting torch moving along pipe longitudinal

Y Axis: For positioning pipe periphery;

Z Axis: For cutting torch up and down;

A Axis: For tilting cutting torch along workpiece radius;

B Axis: For tilting cutting torch along pipe longitudinal




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