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Высококачественный фрезерный станок с коротким ходом для производства стали
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Высококачественный фрезерный станок с коротким ходом для производства стали

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A. Function and Application of Steel Fabrication Auxiliary Sheet Plate Edge Milling Machine:

1.  Function of the Steel Fabrication Auxiliary Grooving Equipment Edge Chamfering Machine:

1)  This branch of compact size Edge Beveling Machine is a kind of general purpose Steel Fabrication Grooving Machine, delivering welding grooves on edges of workpieces sheet plate;

2) The form of welding grooves finished from this Steel Fabrication Grooving Machine can be X/ Y/ V/ K... chamfers, etc., on top and bottom edges of workpieces: (Fig.1)

Fig1 Edge Milling Machine

3) The workpieces applicable for this Steel Fabrication Auxiliary Edge Milling Equipment Edge Milling Machine can be sheet metal plates, with length ranging from 1000mm to several meters, such as 6,000mm, which can be designated by customers. Materials of the workpieces can be carbon steel, stainless steel, etc.

2.  Application of the Steel Fabrication Auxiliary Edge Beveling Machine:

1) Using Sites: This series of Steel Fabrication Auxiliary Edge Chamfering Machine is a type of indispensable 1st operation equipment, applied in Steel Structure Facility, Crane Facility, Oil Plant, Chemical, Petrochemical, etc.;

2) Position in Process Route: Steel Fabrication Auxiliary Edge Milling Machine belongs to 1st operation equipment, which is installed at beginning of line in a manufacturing workshop, following CNC Strip Plate Cutting Machine;

3) Value for Customer: By means of completed beveling with certain blunt and chamfer size, such as: X- chamfer (25°-60°, blunt to 2.0 mm) fulfilled from this Steel Fabrication Auxiliary Edge Milling Machine, fully penetration of welding seam can be got on workpieces steel plates, in the subsequent steel fabrication operation:

4) Wuxi JACK SXBJ-4 Double Heads Steel Fabrication Auxiliary Edge Milling Machine being in operation: (Fig.2)

Fig2 Edge Milling Machine 166

5) The finished beveled steel plate machined from Wuxi JACK SXBJ-6 Steel Fabrication Auxiliary Grooving Equipment Edge Beveling Machine: (Fig.3)

Fig3 Edge Milling Machine 102 IMG_20220104_130058



B. Delivery and Working Manner of Steel Fabrication Auxiliary Sheet Plate Edge Chamfering Machine:

1. Bevels and Chamfers made with the Steel Fabrication Grooving Machine Edge Beveling Machine:

There is no difference on welding grooves made with this series of Steel Fabrication Auxiliary Edge Chamfering Machine:

1) Assembling Orientation of Milling Heads in Edge Milling Machine:

a) Emphasis here that for double heads Edge Milling Machine, the two sets of milling heads are assembled in different orientations:

b) One piece of milling head is for making top edge and straight edge chamfers in the Edge Milling Machine;

c) The other piece of milling head is for making bottom edge chamfers in the Edge Milling Machine;

2) Indicating Photos: Please check the attached and below pictures as comparison. The left picture shows the milling head for implementing upper edge and straight edge chamfers, while the right picture represents the milling head for carrying out lower edge chamfers:

3) The installation orientations of milling heads in double heads Steel Fabrication Auxiliary Sheet Plate Edge Milling Machine: (Fig.4,5)

Fig4 Edge Milling Machine 34  Fig5 Edge Milling Machine 33

2. Working Style of Steel Fabrication Auxiliary Grooving Equipment Edge Milling Machine:

During work of the double heads Steel Fabrication Grooving Machine Edge Chamfering Machine:

1) Motion Units: The two pieces of milling heads move in phase, on its individual mounted motorized carriages;

2) Moving Trace: The milling carriages move along long side beveling edge of workpiece steel plate. In other words, working table of the Edge Milling Machine;

3) Traveling Speed: This movement is in the adjustable working speed of edge milling, which is controlled with A.C. inverter, and displayed in real time, on operating pedant of the Edge Chamfering Machine. Shown in below photo:

4) Working speed adjustment and display in Wuxi JACK Steel Fabrication Auxiliary Grooving Equipment Edge Chamfering Machine: (Fig.6,7)

Fig6 Edge Milling Machine 117 IMG_20220105_130232  Fig7 Edge Milling Machine 116 IMG_20220103_094202

5) Fulfilling welding groove making, formed on top and bottom edges of workpieces sheet plates, completed with one time moving stroke of milling heads carriages in the Edge Beveling Machine.



C. Structure and Main Units of Steel Fabrication Auxiliary Sheet Plate Edge Milling Machine:

1. Structure of the Steel Fabrication Auxiliary Edge Chamfering Machine:

1) As can be observed from the attached first and below photo, the XBJ and SXBJ series Steel Fabrication Auxiliary Edge Beveling Machine has open style double sides acting stationary mechanical main frame;

2) The front side is for workpieces sheet plate positioning, by means of hydraulic drive automatic mechanisms;

3) The rear side of Edge Milling Machine is installed with one or pieces of milling heads and its motorized carriages, shown in below photo:

4) Rear side of Wuxi JACK SXBJ-4 Steel Fabrication Auxiliary Grooving Equipment Edge Chamfering Machine in running: (Fig.8)

Fig8 Edge Milling Machine 182

2. Edge Milling Head in Steel Fabrication Grooving Machine Edge Beveling Machine:

1) This is the core outsourced component in every product of Steel Fabrication Grooving Machine Edge Beveling Machine;

2) Its spindle rotating speed can be adjusted within the range of 6 grades velocity, denoted in Item 3 technical parameters of this product section, manually adjusted by turning speed lever, on cover of the milling head;

3) The milling head and its convenient way of revolutionary change, equipped in Wuxi JACK Edge Milling Machine: (Fig.9)

Fig9 Edge Milling Machine 60- IMG_8310

4) Wuxi JACK Superiority: Such way of adjustment in Wuxi JACK Edge Milling Machine, is much more superior than competitor’s way of uncovering the spindle box and replacing couple gears, on the aspect of accuracy and convenience;

5) Milling Head Angle Control: Before official running of the Steel Fabrication Auxiliary Grooving Equipment Edge Chamfering Machine, the tilting angle of milling head can be adjusted and displayed precisely, either by way of manual turning, or in the form of motor drive, guaranteeing accurate finished welding groove angle on edges of workpiece steel plate, from the Edge Milling Machine:

6) Tilting of milling head and its hardware angle indicating ruler, in Wuxi JACK advanced quality Steel Fabrication Grooving Machine Edge Beveling Machine: (Fig.10)

Fig10 Edge Milling Machine 147 IMG_20220103_092634

3. Mechanical Bed in Steel Fabrication Auxiliary Edge Milling Machine:

1) Importance: For long stroke Steel Fabrication Auxiliary Grooving Equipment Edge Milling machine, stability and firmness of mechanical bed is especially of vital importance for maintaining high standard and uniform performance of welding groove making;

2) Process Technology: The mechanical body of Edge Milling Machine is fabricated in the process flow of: Welding, heat treatment for backout, high precision machining, and final assembly. The linearity and hardness of integral mechanical body is strictly controlled in the whole manufacturing process of Edge Chamfering Machine production;

3) The Mechanical Main Body of Edge Milling Machine has two major parts of:

a) Top half downward pressing beam and lower half working table;

b) These two pieces of sub-assemblies (The pressing beam and working table) are assembled into one integral mechanical body directly, strengthened with two brackets at its lateral side of the Edge Milling Machine;

c) In this way, the mechanical main body of Steel Fabrication Grooving Machine Edge Beveling Machine has better degree of stiffness and steadiness.



D. Technical Parameters of Steel Fabrication Auxiliary Grooving Equipment Edge Milling Machine:

Below are technical specifications summary on Wuxi JACK 3,000mm to 6,000 stroke range Steel Fabrication Auxiliary Edge Chamfering Machine:

Model

Technical Parameter

Compact Steel Fabrication Grooving Machine

Metal Plate Edge Beveling Machine

Sheet Metal Plate Max. Edge Milling Length, or Stroke

3,000 mm to 6,000 mm

Sheet Metal Plate Width Scope

600 mm to 3,000 mm

Sheet Metal Plate Thickness Range for Edge Chamfering

6∼40 / 50/ 80 mm (Based on Customer Demand)

Quantity of Hydraulic Drive Clamping Jacks

5 to 10 Pieces

Edge Milling Head and Carriage Quantity

1 to 2 Sets

Milling Angle Range of Upper Milling Unit

0° to 80°

Milling Angle Range of Lower Milling Unit

-45° to 0°

Power and rpm of Milling Head

7.5 kW, 1440 rpm (Higher Power available)

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Head Spindle Stroke

100 mm

Edge Milling Working Speed

150∼1000 mm/min. Stepless / Set,

inverter control and digital display

Idle High Speed of Milling Unit Carriage

Constant 4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm For delivery)

Working Table Width

450 mm

Working Table Height

1050 mm

Material Handling Style

Conveyor and Roller Manipulator

Milling Angle Adjustment

Motor Drive and Digital Display



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